Published at : 18 Sep 2024
Volume : IJtech
Vol 15, No 5 (2024)
DOI : https://doi.org/10.14716/ijtech.v15i5.7094
Aprilia Sakti Kusumalestari | Department of Physics, Faculty of Mathematics and Natural Science, Universitas Indonesia, Campus of UI, Beji, Depok, West Java, 16424, Indonesia |
Muhammad Suryanegara | Department of Electrical Engineering, Faculty of Engineering, Universitas Indonesia, Campus of UI, Beji, Depok, West Java, 16424, Indonesia |
Harry Sudibyo | Department of Electrical Engineering, Faculty of Engineering, Universitas Indonesia, Campus of UI, Beji, Depok, West Java, 16424, Indonesia |
Santoso Soekirno | Department of Physics, Faculty of Mathematics and Natural Science, Universitas Indonesia, Campus of UI, Beji, Depok, West Java, 16424, Indonesia |
Neno Ruseno | Department of Science and Industrial Systems, Faculty of Technology, Natural Sciences, and Maritime Sciences, University of South-Eastern Norway, Hasbergsvei 36, 3616 Kongsberg, Norway |
This paper describes the
proposal for an airframe noise prediction method that can be used in Indonesian
aircraft design research and industry. Since the industry is strategic, whether
economically or securely, the country should build their own technology in all
phases. Noise assessment is one of the sophisticated procedures in designing
and manufacturing aircraft. Indonesia has not developed and manufactured
engines, therefore airframe noise prediction is a relevant object to study.
This method is proposed to be a utility to improve Indonesian aircraft design
specifications. Based on the analogy theory of aeroacoustics, the use of Ffowcs
Williams and Hawkings (FWH) equation was chosen to represent noise. The noise
prediction method was developed by simulating and modeling in OpenFOAM, an
open-source software based on the finite volume method. Its reliability has
been proven in research and industrial computational fluid dynamics. The
proposed method is developed from CFD and is compatible with using a personal
computer device. The algorithm based on boundary conditions and hardware
specifications has been built. Each step has been designed to support FWH
Equation solver uniquely for this study. Computational domains represent the
airflow area overrun a solid object. For the reason of far-field radiation, the
domain token is 20 times the dimension of the object, and wall functions are
applied. The atmosphere condition of low flight level and low to medium
subsonic speed is taken to represent various aircraft designs and
configurations. The condition represents the existing Indonesian industry of
civil and military flying vehicles, and its possibility to develop.
Aeroacoustics; Airframe noise; FWH equation; Indonesian aircraft; OpenFOAM
Aircraft design is one of the strategic technologies that has already been mastered by the Indonesian aviation industry for decades. While the global development of this industry presents distinct challenges, the implementation of the fly-by-wire system in the N250 aircraft in 1995 serves as evidence of Indonesia's technological advancement in this domain. Recently, the manufacture of N219, R80, and several types of unmanned aircraft convinced the development of the industry. For the purpose of high performance and specification, it is recommended to master all phases of aircraft design and manufacturing technology.
A study regarding the high-performance level of the
aerospace industry in a developed country showed that research and development
is one of the crucial factors. The study, focusing on Mexico,
recommends that the country prioritize maintaining and enhancing its research
and development efforts to achieve a high-performance level in the aerospace
industry (Manzo
and Rodríguez, 2022). To Indonesia as well, more advanced design
specifications will be achieved by improving appropriate research, especially
on contributing responsibility to environment, sustainability, and national
security. Establishing a harmonic aerospace ecosystem is also a commitment to
Indonesian general development (Birowo et al., 2020). Since all
engines that produce major noise in flying vehicles are manufactured abroad,
the airframe is a relevant object to be studied in Indonesia. Several methods
for predicting airframe noise have been built with specific purposes of
aircraft, depending on institutions that support them. This study has
justification for developing an airframe noise prediction method to apply
simultaneously with the progress of Indonesian aircraft research and technology
(Kusumalestari,
Soekirno, and Sudibyo, 2019).
The current study proposed key contributions as follows:
- - The
study supports the purpose of establishing the Indonesian aerospace ecosystem
- - The
result can be used as part of multidisciplinary conceptual design in
manufacturing manned and unmanned aircraft across the nation for the reason of
economic strategy
- - The
result can support military benefit of aircraft design in the mission of
national insight and security
- - The
study is an adding value of responsibility and sustainability of research and
development of Indonesian aircraft technology
2. Literature Review
To sustain the environmental issues of green aviation, research
on aircraft noise has been conducted in many countries and regions (Ali et al.,
2019). For instance, the European Union has a program to
reduce aircraft noise from engines and airframes. The ACARE (Advisory Council
for Aeronautics Research in Europe) program achieved its target of reducing
aircraft noise by 50%, from approximately 150 dB to 75 dB by 2020 and the
program aims to further reduce noise levels by more than 65% by 2050 (Kors and Collins,
2020). Since engine and jet burst exhaust noise have been
significantly reduced, further reduction will be on the same scale as the
airframe noise. It is almost equal to airframe noise on wide-body aircraft when
approaching landing (Airbus, 2003). In civil aviation, aircraft
noise usually will be reduced to meet a regulation. Out of aircraft design,
noise mitigation can be done by several methods, for example, a study on
departure trajectory (Suryo et al., 2020). In defence
or military technology, the targets are more visionary, such as Unmanned Aerial
vehicles (UAV), missiles, and aerial reconnaissance. After overcoming radar as
a major barrier, the vision of flying vehicles is to meet the silence of flying
owls (Jaworski
and Peake, 2020). Nevertheless, from the perspective of
aircraft design and manufacture, noise is also identified as a form of energy.
2.1. Indonesian Aircraft Industry
For a couple of years, aircraft design and manufacture in
Indonesia have been developing many types of flying vehicles. Aircraft such as
N219 and R80 have already been produced to get involved in regional
transportation with small to medium numbers of passengers. Today, air transport
is Indonesia's most popular regional public transportation (Badan Pusat Statistik,
2024). Furthermore, since the country is an archipelago,
flight with advanced aircraft models such as wing-in-ground effect and amphibia
are feasible to develop. UAVs such as Minibe, Ruppel Bomber, Male, and other
drones with different missions are also developed by government and private
institutions. For purposes such as farming, mapping, or other non-military
applications, UAVs are typically optimized for economic and environmental
performance. For military purposes, UAVs are expected to be more specified and
have better performance. For instance, weaponized drones and kamikaze drones
are designed to have a far operation range, long-life battery, and fast
velocity. The operational range of the drone developed and manufactured in
Indonesia could reach 50 km and a maximum velocity of 250 km/jam or about 0.2
M, where M is for Mach number. The life of batteries varies, starting from 180
minutes to 900 minutes to 24 hours. Under research and development, the
specifications and performance of the vehicles may be improved. Many studies on
noise reduction in Indonesia have been published. For instance, using composite
material to absorb sound (Zulkarnain et al., 2023).
More advanced research on optimization energy has also been studied (Akbar et al.,
2022). Further, the Indonesian research program needs to
improve to reduce noise from the conceptual design stage.
2.2. Airframe Noise Prediction
In general, noise will be directly proportional to the
reduction of aerodynamic performance and power efficiency of the aircraft (Glegg and
Devenport, 2017). However, more specific studies on airframe
noise could increase power consumption as noise is reduced (Hirschberg and Rienstra, 2004).
These could be different when the design is blended wing body aircraft, flying
wing, wing in ground aircraft, or other shape. To avoid more expensive
modifications in the manufacturing phase, noise prediction should be
implemented in the very early phase of design. Thus, to perform optimization,
study and treatment should be conducted in the phase of conceptual design and
multidisciplinary mode (Sahai, 2016; Hosder, 2004). According
to this phase, the basic shape of clean wing or clean aircraft is applied. The
geometry is calculated when the type and function of the aircraft to be built
are determined (Kundu, Price, and Riordan, 2019; Raymer, 2018).
An early study by Brooks and Hodgson describes noise generated from trailing
edge of a clean wing in their research. The study shows the field of noise
around trailing edge with a condition of low Mach number and boundary condition
flow is fully turbulent (Glegg and Devenport, 2017). The
advancement of relevant studies utilizing computation will be described in the
next subsection of this paper, as well as existing methods.
The first
term of the righthand side of Equation 2, usually named Reynold’s Stress,
contains vector velocity of a volume element and vector velocity of the main
flow. The first and second terms represent pressure inside the element volume
of flow, and the third term represents pressure around the element. Physical
illustrations of FWH derivation are described by Zinoviev to compare it with
other equation of the analogy, however, experiments to validate the equation
begin after it (Zinoviev, 2002).
2.3. Existing Methods of Noise
Prediction
To analyze the implementation of the FWH equation in the
currently proposed method had been issued (Kusumalestari et al.,
2019). The specific form of the equation was also studied by Spalart and Shur (2009)
and by Jarozs, Czajka, and
Golas (2016), which applied FWH to different objects and
conditions (Jarozs,
Czajka, and Golas, 2016; Spalart and
Shur, 2009). One of the recent studies
using the equation is carried out by Al Hawwary and Wang (2020). The method is built to predict noise sourcing
from jet streams in low subsonic (v
< 0.3 M) conditions. The result shows
good agreement with experimental data (Al Hawwary and Wang, 2020). Recent implementation of the equation on part of
airframe is a study of high lift devices noise from wings of N219 Indonesian
aircraft at BRIN (Badan
Riset dan Inovasi Nasional), an Indonesian
Research Centre. The equation is implemented on Fluent Ansys CFD software with
large eddy simulation method. The result identifies good agreement between the
computational model and existing data in a confined frequency range (Soemaryanto et al., 2021).
Recent research on noise
prediction methods includes dissertations by Sahai
(2016), and Bertsch (2013), Hosder (2004). Hosder worked on predicting
noise in clean wing conditions by defining a new noise scale based on the sound
source within the near field area. The study demonstrates that noise production
is highly dependent on the lift coefficient (CL);
specifically, as the lift coefficient increases, the generated noise also
increases (Hosder, 2004). Hosder’s method is a part of an
aerodynamic project of aircraft design research at Virginia Polytechnic
Institute and State University and is prepared to be integrated into NASA’s (National
Aeronautics and Space Administration) program of ANOPP (Aircraft Noise
Prediction Program).
A study by
Bertsch in 2013, utilizes computational aeroacoustics (CAA) software rather
than computational fluid dynamic (CFD) and is appropriate for both compressible
and incompressible fluid flow, this means is applicable for low and high
subsonic speed. The method, named PANAM (Parametric Aircraft Noise
Analysis Module),
is compatible with assessing environmental and economic performance of
different flying vehicles under various scenarios. By applying the Bertsch
method to a comprehensive program of conceptual aircraft design, the
correlation between the geometry shape of aerofoil and noise emission can be
described (Bertsch, 2013).
Another study on predicting noise in conceptual design
phase was delivered by Sahai in 2016, named INSTANT (ILR Noise Simulation and Assessment), where ILS
stands for Instrument Landing System. In this study, noise prediction is
referred to as psychoacoustics phenomena. The study utilizes CAA software and
is applicable for low subsonic speed. The result of the study shows that for
wider aerofoil surfaces, airframe noise will increase (Sahai, 2016).
The method was built to be integrated with MICADO (Multidisciplinary Integrated Conceptual Aircraft Design and Optimazion)
program held by RWTH (Rheinisch-Westfälische Technische Hochschule) for
aircraft design.
Table 1 Existing latest noise prediction methods
Noise Source & Flight Speed |
Tools |
Mathematical Approach |
Computational Method |
Method/ Researcher |
clean aircraft conceptual design phase low subsonic (< 0.3 M) |
specific CAA in Virginia Polytechnic Institute
& State University, USA |
FW-Hall and (k-w)SST turbulent model |
solved in average value (RANS) |
(Hosder,
2004) Note: applicable to ANOPP, aircraft noise prediction by NASA |
all components conceptual design phase low & medium subsonic (< 0.3 M) |
field simulation |
using existing noise model and flight trajectory simulator from the
Institute of Aerodynamics and Flow Technology, Braunschweig, Germany |
PANAM (Bertsch,
2013) | |
all components conceptual design phase low subsonic (< 0.3 M) |
field simulation |
using airframe and engine noise simulator from RWTH, Aachen, Germany
|
INSTANT (2) (Sahai,
2016) Note: applicable to MICADO, aircraft design program by RWTH | |
rotor blade assessment phase low subsonic (< 0.3 M) |
CFD OpenFOAM using Zeus HPC 24 core in AGH University of Science & Technology, Poland |
FWH and Spalart-Allmaras turbulent model
|
solved in average value |
Jarozs,
Czajka, and Golas, 2016) |
airframe and jet assessment phase transonic (0.8 - 1.2 M) |
CFD hpMusic using high-specification computers at the University of Kansas |
FWH and turbulent flow simulation |
solved in direct value (LES) |
Al
Hawwary and Wang (2020) Note: part of USA Department of Defense project
|
clean aircraft conceptual design phase low subsonic (< 0.3 M) |
CFD OpenFOAM using PC
|
FWH and Spalart-Allmaras turbulent model |
solved in average value |
PROPOSED METHOD |
In many research issues based on fluid dynamics or similar studies,
open-source software is not as widely used as commercial software. For more
specialized fields such as aeroacoustics, there are still far fewer. In research assessing the reliability of open-source
software for academic and industrial studies, Shademan and the team compared
OpenFOAM, an open-source software, with one of the popular commercial software.
The results show very good agreement between booth simulation performance
dynamic flow. (Shademan, Barron, and Balachandar, 2013). OpenFOAM has already been used as an aerodynamics
research tool in industrial environments, including automotive and aviation.
Thus, the advantage of OpenFOAM is not only because it can be used for free,
but also because it is reliable for performing fluid dynamics computations (Tofany, 2023;
Marbona, 2018; Jasak, Jemcov, and
Tukovic, 2017).
Initially, this proposed
method begins with a brief study on the probability of utilizing OpenFOAM to
build an FWH solver (Kusumalestari et al., 2020). One reference of this study is research by Jarozs
and team in 2016. In this research, OpenFOAM is utilized to build a method and
solve the FWH for low speed on the Mach scale, namely < 0.3 M. The solid
object chosen for an obstacle in the aerodynamic flow is a double cylinder, and
the observer is placed in nearfield area. Overall, the model shows good
agreement between OpenFOAM calculation results, and the experiments (Jarozs, Czajka, and Golas, 2016). Resumes of
existing recent methods are described in Table 1. Older methods have already
been developed and are referred to by those newer methods.
In addition, in applying FWH as a governing equation to solve the computational noise model, a turbulence model is needed. Considering there is no general model for turbulence, analyzing a proper turbulence model for fluid flow cases is very important (Sodja and Podgornik, 2007). In a technical study conducted by NASA in 1997, four turbulence models were compared to show their specifications. Generally, it is concluded that has advantages over other models. In terms of computational performance, certain criteria and conditions, Spalart-Allmaras has advantages over the other models, as far as it is not used for jet stream simulations. This model is suitable for transition conditions between laminar and turbulent that occur in most areas around the aerofoil. Using one equation for modeling also makes this model more efficient and requires a smaller number of grids than other models to reach the same accuracy (Bardina, Huang, and Coakley, 1997). Another consideration is that the Spalart-Allmaras model has been tested quite well for modeling turbulence in compressible flow conditions as well, namely at speeds higher than 0.3 Mach (Raje, 2015).
3. Proposed Method
Figure 1 The proposed method is built in OpenFOAM, implementing
the FWH equation, and Spalart-Allmaras turbulent model, visualized in ParaView,
for conditions of low to medium subsonic speed
To build the method in OpenFOAM, at least three directories must be made, “0” directory, “constant” directory, and “system” directory. The first is where pressure are declared. Meshing and discretization of the computational domain are figured in the second directory, while geometry is taken from a given file (in .stl format). Characteristics flow used in the equation is also defined in this directory in the mode of Newtonian flow and Spalart-Allmaras turbulence model. The solver of the FWH equation is designed from existing flow equation solvers, combined with aeroacoustics pressure tensor, and completed by the Spalart-Allmaras turbulence model. The solver computes each element’s volume and iterates within the domain as large as 20 times of solid object. Compared to Jarozs’s study, this proposed method uses wall function and y+ of 50 to identify noise around the far field area. Visualization of geometry and the computational domain is seen in paraView application, as well as analysis the result.
4.1. The Boundary Condition of
Indonesian Aircraft Design
In the proposed method's
algorithm, the setting of boundary conditions is crucial for the successful
execution and performance of the model. A Mach number of 0.2 will be selected,
and incompressible flow conditions will be applied as required. Furthermore, up to 0.4 M will apply to probability of
improvement. In the second condition, the flow is given to be compressible and
4.2.
Descritization and Meshing
In Indonesia today, computers with very high
specifications for aircraft design are only owned by large institutions. If the
nation is projecting aeroacoustics research and aircraft design can be further
developed, the research should be carried out by many institutions, especially
academic researchers. Therefore, it is important to determine optimal precision
in discretization and meshing to optimize the calculation (Alimin,
1995). To optimize aircraft design process, clean
wing geometry is used to apply in stage of conceptual design (Hosder,
2010). An aerofoil with one meter length is
selected as the solid object within the aerodynamic flow. This proposed method
uses 1,500,000 volume elements to represent the computational domain. The width
of the domain is set to 20 times the aerofoil geometry.
4.3.
Meshing Control and Time Step
To
optimize the accuracy and a load of computational tasks, utilizing mesh control
and time steps is important. This study uses “snappyHexMesh” dictionary to improve the number of grids through
the aerofoil geometry surface. Inside the dictionary code, the minimum level of
mesh refinement is set to be twice, and maximum level is set to be four times.
To monitor the calculation of the program, time step is set as least as
possible where the program is still controllable, and the value could be
changed while analyzing. These calculations are determined on consideration of
hardware capabilites, which is using personal computer.
4.4. Solving of FWH Equation
In this case, the solver
is designed to be hybrid and therefore can be used for pressure-based cases for
incompressible flows and density base for compressible flows. The temperature
gradient is not calculated, because, in the case of sound propagation, the
atmosphere is assumed to be homogenic. This calculation is still in the
subsonic range for the chosen flow velocity. The calculation of the density
base with the temperature gradient only needs to be applied if the flight speed
enters transonic, supersonic, and hypersonic. This solver solves the
pressure-velocity couple equation for unstable flow conditions, and turbulence
transient flows, as the characteristics of FWH equation.
4.5.
Applying Spalart-Allmaras Turbulence Model
To close the solution of
the equation, the turbulence model of Spalart-Allmaras has been chosen. In this
study of aircraft design and its condition in Indonesia, no special turbulence
model is required. This model was selected based on the analysis from Bardina’s
research on several turbulence models. The Spalart-Allmaras model is considered
more efficient for numerical applications because it requires relatively fewer
grids than other models. The use of one equation also makes this model more
efficient than a model that uses two equations. This model is
suitable for the transition conditions between laminar and turbulent, which
occur in most areas around the aerofoil (Bardina,
Huang, and Coakley, 1997).
4.6.
The Use of ParaView for Visualization and Analysis
The visualization of
aerofoil geometric shapes in the computational domain is shown in the paraView
application, which is also taken from open source. This software can also be
utilized to analyse the results of noise prediction calculations which is computed
by OpenFOAM. If Indonesia wants to develop aircraft design research, then
consideration of appropriate and efficient tools is needed.
4.7.
The Advantage of the Proposed Method to Indonesia
Comparing the proposed with the
existing methods, the use of equipment for computational aeroacoustic, or high
specification of industrial computers is not needed. Utilizing open-source
software with high conformity performance is another advantage. Whether a
similar method has been built, or or whether it is compatible with the
Indonesian design and manufacturing industry of aircraft still needs to be
studied. The use of methods that utilize foreign equipment certainly will cost
and threaten national security when applied to military aircraft.
4.8.
Harmonize with global development and regulation
Additionally, in
developing the method for airframe noise prediction, it is important to
consider the future prospects of Indonesian aviation. Supporting the ongoing
development of the Indonesian aviation ecosystem should be a key consideration.
Updated regulations by the International Civil Aviation Organization (ICAO) and
the Directorate General of Civil Aviation of Indonesia should be followed. A
review of Molin on airframe noise modelling and prediction in an issued paper
and a study by Guo and Thomas on future work of airframe noise prediction
should be taken as an outline (Guo and Thomas, 2022; Molin, 2019).
This study is supported by the Aerospace University
of Air Marshal Suryadarma, and the Foundation of Adi Upaya, Jakarta, Indonesia.
Aprilia Sakti Kusumalestari is a full-time lecturer home-based at the Aerospace
University of Air Marshal Suryadarma carrying out this research as part of
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