• International Journal of Technology (IJTech)
  • Vol 9, No 1 (2018)

A New Precipitation-Hardened Austenitic Stainless Steel Investigated by Electron Microscopy

A New Precipitation-Hardened Austenitic Stainless Steel Investigated by Electron Microscopy

Title: A New Precipitation-Hardened Austenitic Stainless Steel Investigated by Electron Microscopy
Mohammad Dani, Parikin Parikin, Arbi Dimiyati, Dr. Abu Khalid Rivai, Riza Iskandar

Corresponding email:


Published at : 27 Jan 2018
Volume : IJtech Vol 9, No 1 (2018)
DOI : https://doi.org/10.14716/ijtech.v9i1.888

Cite this article as:
Dani, M., Parikin, P., Dimiyati, A., Rivai, D.A.K., Iskandar, R., 2018. A New Precipitation-Hardened Austenitic Stainless Steel Investigated by Electron Microscopy. International Journal of Technology. Volume 9(1), pp.89-98

1,489
Downloads
Mohammad Dani - BATAN
- PSTBM-BATAN
Parikin Parikin - PSTBM-BATAN
- -
Arbi Dimiyati PSTBM-BATAN
Dr. Abu Khalid Rivai -
Riza Iskandar GFE RWTH-Aachen Germany
Email to Corresponding Author

Abstract
A New Precipitation-Hardened Austenitic Stainless Steel Investigated by Electron Microscopy

The 56Fe16.6Cr25Ni0.9Si0.5Mn austenitic superalloy has been produced in an induction furnace; it was made from granular ferro-scrap, ferrochrome, ferrosilicon, and ferromanganese materials. Originally, this alloy had been proposed for use in high mechanical loads and high temperature conditions (such as in nuclear and fossil fuel power plant facilities). Tensile strength tests showed that the alloy has an average yield strength of about 430.56 MPa, which is higher than Incoloy A-286 (a commercially available alloy). A combination of microscopy techniques by means of an optical microscope, X-ray diffraction [XRD], scanning electron microscopy [SEM], and transmission electron microscopy [TEM] techniques were applied in order to get detailed information about the fine structure of the alloy. XRD confirmed that the alloy matrix exhibits an FCC crystal structure with a lattice parameter of about 3.60 Å and grain sizes ranging from 50 to 100 µm. The results of the TEM analysis revealed the new type of precipitations that formed at the grain boundaries. These needle-like precipitations, probably Fe/Cr-rich precipitations of the (Fe,Cr)xCy type, acted as the source of intergranular corrosion (IGC). Small coherent plate-like and much smaller granular precipitations were found distributed homogenously along grain boundaries and inside the grains. Combining the tensile strength test and microstructure analysis suggested that these precipitations play significant roles in the hardness of the investigated sample.

Austenitic super alloy steel; Precipitates; SEM; TEM; XRD

Introduction


Conclusion

A 56Fe15Cr25Ni0.9Si0.5Mn austenitic superalloy steel was successfully synthesized from ferro-scrap, ferrochrome, ferrosilicon, and ferromanganese by using an induction furnace with a yield strength higher than that of the commercially available A-286 alloy (i.e., 430.56 MPa). 

The XRD confirmed a lattice parameter of about 3.60 Å with typical lattice planes of (111), (200), (220), (311), and (222), which extended in the interval angle of 2? between 30o and 120o. 

The microstructure of the specimen exhibited (Fe,Ni,Cr)xCy precipitation, which was distributed along the grain boundary; this can be observed in typical elongated grains and sub-grains. The results of the SEM investigation (BSE technique) of the microstructure showed that there was ferro-chromium carbide and a small amount of impurity (such as MnS).


Acknowledgement

The authors would like to express their gratitude to Mr. Gunawan, the head of the Center for Science and Technology of Advanced Material at the National Nuclear Energy Agency, for his support. The authors would also like to express their gratitude to Dr. Damar Rastri Adhika from the Research Center for Nanosciences and Nanotechnology ITB – Bandung Indonesia, for the opportunity to do the transmission electron microscopy analysis that was presented in this work. In addition, the authors would like to thank Mr. Bambang Sugeng for the XRD analysis.


References

Al-Badairy, H., Naumenko, D., Coze, J.L., Tatlock, G.J., Quadakkers, W.J., 2003. Significance of Minor Alloying Additions and Impurities on Alumina Scale Growth and Adherence in FeCrAl Alloys. Materials at High Temperatures, Volume 20, pp. 405–412

Belan, J., Vaško, A., Tillová, E., 2017. Microstructural Analysis of DV-2 Ni-base Superalloy Turbine Blade after High Temperature Damage. Procedia Engineering, Volume 177, pp. 482–487

Besnard, M.R.A., Popa, I., Heintz, O., Chassagnon, R., Vilasi, M., Herbst, F., Girardon, P., Chevalier, S., 2017. Effect of Surface Finishing on the Oxidation Behaviour of a Ferritic Stainless Steel. Applied Surface Science, Volume 412, pp. 196–206

CarTech® A-286 Alloy., 2018. Product DataSheet, Carpenter Technology Corpo-ration Wyomissing, PA, USA. https://www.cartech.com/en/product-solutions/cartech-a-286-alloy/

Chen, C., Wang, Z., Kato, T., Shibata, N., Taniguchi, T., Ikuhara, Y., 2015. Misfit Accommodation Mechanism at the Heterointerface between Diamond and Cubic Boron Nitride. Nature Communications, Volume 6, pp. 1–6

Chyrkin, A., Pillai, R., Galiullin, T., Wessel, E., Grüner, D., Quadakkers, W.J., 2017. External ?-Al2O3 Scale on Ni-base Alloy 602 CA. – Part I: Formation and Long-term Stability. Corrosion Science, Volume 124, pp. 138–149

Dani, M., Untoro, P., Putra, T.Y.S.P., Parikin, Mayer, J., Dimyati, A., 2015. Transmission Electron Microscopy Characterization of High-temperature Oxidation of Fe-20Cr-5Al Alloy Prepared by Focused Ion Beam Technique. Makara Journal of Technology, Volume 19(2), pp. 85–89

Darwinto, T., Jahja, A.K., 2010. Analysis of Microstructure and Crystal Structure on the Ferritic F1. Indonesian Journal of Material Science, Volume 11(2), pp. 202–206

Effendi, N., Jahja, A.K., Bandriana, Adi, W.A., 2012. Some Data of Second Sequence Non Standard Austentic Ingot A2-Type. Urania, Scientific Journal of Nuclear Fuel Cycle, Volume 18(1), pp. 48–58

Effendi, N., 2010. Austenitic Stainless Steel Production by Foundry. Urania, Jurnal Ilmiah Daur Bahan Bakar Nuklir, Volume 16(2), pp. 69–77

Effendi, N., Darwinto, T., Ismoyo, A.H., Parikin, 2014. 24-Chromium Ferritic Steel Magnetic Properties. Indonesian Journal of Material Science, Volume 15(4), pp. 187–191

Effendi, N., Jahja, A.K., 2014. Structural Characterization and Its Physical Properties of Non-Standard A1 Austenite Steel. International Journal of Materials and Mechanical Engineering, Volume 3(2), pp. 38–44

Geers, C., Babic, V., Mortazavi, N., Halvarsson, M., Jo¨nsson, B., Johansson, L.G., Panas, I., Svensson, J.E., 2017. Properties of Alumina/Chromia Scales in N2-Containing Low Oxygen Activity Environment Investigated by Experiment and Theory. Oxidation Metals, Volume 87, pp. 321–332

Kalandyk, B., Zapa?a, R., Starowicz, M., 2017. The Effect of Si and Mn on Microstructure and Selected Properties of Cr-Ni Stainless Steels. Archives of Foundry Engineering, Volume 17(1), pp. 192–196

Kanthavela, K., Arunkumar, K., Vivek, S., 2014. Investigation of Chill Performance in Steel Casting Process using Response Surface Methodology. Procedia Engineering, Volume 97, pp. 329–337

Lehtinen, A., Granberg, F., Laurson, A., Nordlund, K., Alava, M.J., 2016. Multi-scale Modeling of Dislocation-precipitate Interactions in Fe: From Molecular Dynamics to Discrete Dislocations. Journal of Materials Science (cond-mat.mtrl-sci), Physical Review E, Volume 93, pp. 1–10

NEA, 2013. Status Report on Structural Materials for Advanced Nuclear Systems, Nuclear Energy Agency Organization for Economic Co-operation and Development. OECD, NEA, No. 6409

Parikin, Ismoyo, A.H., Dimyati, A., 2017. Residual Stress Measurements on the TIG-Weldjoint of 57Fe15Cr25Ni Austenitic Steel for Structure Material Applications by Means X-Ray Diffraction Techniques. Makara Journal of Technology, Volume 21(2), pp. 49–57

Ramírez, A.L., Calderon, J.P., Mazur, Z., Bravo, V.M.S., Gomez, L.M., 2016. Microstructural Changes during High Temperature Service of a Cobalt-Based Superalloy First Stage Nozzle. Advances in Materials Science and Engineering, Volume 2016, pp. 1–7

Reuteler, J., 2016. FIB Artifacts and How to Overcome them- Tutorial. The Scientific Center for Optical Electron Microscopy ETH-Zürich, pp. 1–25

Sumijanto, Pane, J.S., Saragi, E., 2015. Graphite oxidation rate estimation during air ingress accident in RGTT200K, Prosiding Seminar Nasional Teknologi Energi Nuklir 2015, pp. 383–388

Taban, E., Kaluc, E., Atici, T., Kaplan, E., 2012. 9-12% Cr Steels: Properties and Weldability Aspects, The Situation in Turkish Industry. In: Proceeding of the 2nd International Conference on Welding Technologies and Exhibition, Ankara-Turkey, pp. 203–212

Tovar, J.F., Lazar, F., Marichy, C., Brylinski, C., 2017. Influence of the Lattice Mismatch on the Atomic Ordering of ZnO Grown by Atomic Layer Deposition onto Single Crystal Surfaces with Variable Mismatch (InP, GaAs, GaN, SiC). Condensed Matter, Volume 2(3), pp. 2–8

Wahyono, I., Salam, R., Parikin, Dimyati, A., 2015. Characterization of Micro-structure by using SEM and XRD on the Corrosion Resistance Properties of SS430 and Non-commercial F1-Steel. In: Prosiding Seminar Nasional XI SDM Teknologi Nuklir, Volume 2015, pp. 112–117

Zhang, X., Li, Y., Xu, Z., Kong, X., Han, L., 2017. Preparation of MgB2 Superconducting Microbridges by Focused Ion Beam Direct Milling. In: IOP Conference Series: Materials Science and Engineering 167, pp. 1–7

Zinkle, S.J., Snead, L.L., 2014. Designing Radiation Resistance in Materials for Fusion Energy. Annual Review of Materials Research., Volume 44, pp. 241–267